Designing
for Manufacturability and Quality
- The coupler is cast as a cluster of six couplers in a single casting. During
casting the molten metal flows through the down sprue, into the runners and through the
risers into the cavities.
After the casting is removed from the
flask (the box which holds the sand mold) and cooled , the rough casting is cleaned of
adhering sand in the shake-out process.
If the rough casting cluster rests on
the coupler tabs in the shake-out machine, the tab edges will be abraded and
damaged.
The couplers tabs can be protected
during shake-out by sizing and positioning the risers so that the cluster rests on the
risers, not on the tabs, during shake-out.
Two
options are shown with different sizes and positions for the risers.
Which riser design (Option A or Option
B) will protect the components during the "shake-out" step of production? |
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