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An Example in Ductile Iron Casting   The Universal Joint Coupler

Designing for Manufacturability and Quality

  • The coupler is cast as a cluster of six couplers in a single casting. During casting the molten metal flows through the down sprue, into the runners and through the risers into the cavities.

  • After the casting is removed from the flask (the box which holds the sand mold) and cooled , the rough casting is cleaned of adhering sand in the “shake-out” process.

    • The “shake-out” machine is a mechanical shaker. The casting sits on a steel screen and is vigorously vibrated to shake off the molding sand.

  • If the rough casting cluster rests on the coupler tabs in the “shake-out” machine, the tab edges will be abraded and damaged.

  • The couplers tabs can be protected during shake-out by sizing and positioning the risers so that the cluster rests on the risers, not on the tabs, during shake-out.

Two options  are shown with different sizes and positions for the risers. 
Which riser design (Option A or Option B) will protect the components during the "shake-out" step of production?
RiserA.gif (22055 bytes)
RiserB.gif (19592 bytes)


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Choose an Option

 9

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Address Comments to: jss@afsinc.org
 
Last Modified:November, 1999 by STG

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