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Controlling Metal Flow in LP Permanent Molds

  • Low pressure permanent mold casting is done in steel molds, using low pressure gas to force the molten metal into the cavity. These two process features drive two design factors --

--  The gas pressure feeds molten metal into the mold during the cooling/solidification step, eliminating the need for the risers (metal reservoirs) used in gravity feed casting.

--  The casting cools and solidifies rapidly because of the high thermal conductivity of the steel mold.

  • The metal flows up into the mold through the in-gate. The positioning of the in-gate is important to get rapid and uniform metal fill into the die. The in-gate should be positioned to feed into the heavier sections of the component and also minimize the length of the longest run path.

Two options are shown with different positions for the in-gate. 
Choose the gate design (Option A or Option B) which will give more uniform and rapid liquid feed into all sections of the casting.
Option A- InGate
Option B-InGate


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Address Comments to: jss@afsinc.org
 
Last Modified:October, 1999 by STG

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