An Example in Steel  Casting  --  Lever Arm in the BMW Engine Valve Train

Countergravity Low-Pressure Air (CLA)

In CLA casting, the casting process consists of four major steps.

A.  The permeable mold is positioned in a closed chamber with a vacuum valve. An open, impermeable sprue pipe at the base of the mold extends down out of the chamber.

B. The sprue pipe of the mold is lowered into the molten metal in the crucible. An applied vacuum draws the molten metal up into the mold cavity in a controlled flow.

C.  The molten metal fills the mold cavity and the castings solidify, while the central sprue stays molten.

D.  When the vacuum is released, the still molten metal in the central sprue returns to the crucible for reuse.  The chamber is raised, and the separate, solid castings remain in the mold. 

After cooling, the mold with the castings is removed from the chamber. The  individual, free-standing castings are removed from the mold.

 

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