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An Example in Steel Casting    The Ice Cleat on the M1 Abrams Tank

The Green Sand Mold

sand2.jpg (18926 bytes)

 

sand3A.jpg (17599 bytes)

The Green  Sand Mold

The green sand  molding process is the casting mold process of choice because --

  • The patterns for the sand mold are low cost .
  • A high surface finish and  tight dimensional tolerances are not critical for the ice cleat.
  • The prototype run has too short of a lead time for a shell or investment pattern.
  • Sand molds are suitable for producing multiple castings in a tree configuration.
  • If design changes are necessary, the pattern for the sand mold can be easily changed, with the opportunity for rapid tooling methods, such as laminated object manufacturing.

Casting in a green sand mold is the right process choice. 

Go to the section on alloy selection.

  4A

SFSA Last Modified:December, 1998 by STG
Copyright 1995 - '98 by Steel Founders' Society Of America.
All rights reserved. Address Comments to:monroe@sfsa.org
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