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An Example in Aluminum Casting   The Corvette Brake Pedal

Which Aluminum Alloy Best Meets the Requirements?

Three types of aluminum alloys can be considered for this application --

  • a 206 aluminum alloy with a T7 heat treat

  • a B356 aluminum alloy with a T6 heat treat

  • a 535 aluminum alloy with no heat treat

Which aluminum alloy would you choose for the brake pedal, based on strength, ductility, corrosion resistance and castability requirements, as shown below?

Alloy Requirement Choose
206-T7
Choose
B356-T6
Choose
535-F
Performance        
Ultimate Tensile Strength (ksI) 35 63 38 40
Tensile Yield Strength (ksI) 25 50 30 18
Ductility (% Elongation) 7% 12% 7% 13%

Corrosion Resistance
(1= Excellent, 5= Poor)

2 4 2 1
Castability        
Fluidity(1= Excellent, 5= Poor) 2 2 1 5

Hot Tear Resistance
(1= Excellent, 5= Poor)

2 3 1 4


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Choose an alloy!

8

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Address Comments to: jss@afsinc.org
 
Last Modified:October, 1999 by STG

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